Practical training in manual arc welding

Name of the institution: OÜ A1koolitus (a1koolitus.ee) 

Name of the program: Practical training in manual arc welding – 119 academic lesson/s 

The curriculum group and the start of curriculum development: 521 Mechanics and metalworking. The competence of the fourth category of welding standards. 

Level of education: Additional education for adults 

Languages of study: Estonian, Russian or English. 

Training time: Annual, 17 training days. 

Training Registration Information: On-site Registration 

Target group and starting conditions: Adults (from 18 years old) will be admitted to welder training on the basis of an application. All candidates who meet the requirements for admission and pass the test on the spot will also be admitted to enroll in a course. 

Division into groups: The grouping of students takes into account the level of knowledge and the spoken language. 

Total studying volume (academic lesson/s): 

119 academic lessons, of which 

105 academic lesson/s practice,

14 academic lesson/s Preparation for an exam – Visual control 

 

Methods of teaching: Practical training at an individual welding site consists of performing various tasks of the instructor. 

Online lessons: None 

Studying goal: By the end of the training, the welder will be able to weld a wide range of welding products, parts and building structures. For more aptly done work (for products requiring special control), consult with your supervisor, coordinator or master. The welder uses the following welding techniques: Manual arc welding (MMA 111).

 

Studying outcomes: 

By the end of the studying process, the welder: 

Familiar with working drawings, work instructions and technological card (WPS)

Is able to choose the right working and welding tools

Can set up welding equipment and select modes

Can properly organize the workplace

Can choose the right self-protective equipment

Can create, assemble parts and create assemblies

Is able to perform quality control and eliminate defects if necessary

Knows manual arc welding and trimming

  

Learning Content: 

1.1   Organization of the workplace, selection and preparation of production and the necessary things for work 

1.1.1  Acquaintance with the drawing, job description and technological card (WPS) 

1.1.2 Tool selection 

1.1.3 Welding equipment selection 

1.1.4 Installation of welding equipment and mode selection 

1.1.5 Correct workplace management 

1.1.6 Selection of personal protective equipment 

1.2   Preparation and inspection of details and seams 

1.2.1 Preparation and the assembly of the details 

1.2.2 Testing and setting up welding assemblies

1.3   Quality control and troubleshooting 

1.3.1 Weld inspection and troubleshooting 

1.3.2 Assembly control 

1.3.3 Final control 

1.4    Conduction of manual welding and trimming/finishing parts 

1.4.1 Manual arc welding 

1.4.1.1 Light the vault 

1.4.1.2 Defrosting rolls to a flat position PA, PF, PC, PE 

1.4.1.3 Welding T-seams in positions PA, PF, PC, PE 

1.4.1.4    Welding of root seams in positions PA, PF 

1.4.1.5    Welding of external seams in positions PA, PF 

1.4.2  Mid-term control 

1.4.3 Post-processing of the finished product 

1.5 Preparation for an exam 

1.6 Visual control

  

The description of the studying environment: Both theoretical and practical sections will be held at Pae 29, Tallinn. Safety and cleanliness are guaranteed. To study the theory, we have 4 classrooms. Depending on the subject, each class accommodates more than 30 people. The theoretical part is given in-hand (or on memory cards) to strengthen knowledge after the lesson. We also provide both personal protection and work equipment for practical exercises. 

List of training materials: WPS if necessary 

Release requirements, including assessment methods and assessment criteria: At least 80% of attendance is a must for completing the training. In addition, the needed part must be welded in accordance with WPS and must correspond to the evaluation criteria. 

Documents to be issued: The complete certificate if the requirements in obtaining it are met. Certificate of participation if the learning outcomes were not achieved, but the student participated in the study. The certificate is issued depending on the number of hours visited, but not if the student participated in less than half of the lessons. 

Summary: The course is intended for workers with metal (who previously studied and worked in metalworking) who are engaged in high-quality and accurate welding in their daily work. The course aims to acquire professional practical knowledge. A student who completed the course will be able to apply the knowledge gained, namely, to cook various materials and details, considering the conduction of his daily duties using tools and welding equipment. After completing the course and passing the fina exam, the student is ready to work or take an internship.

 

Formation of the final result:
Assessment 

Knowledge and the use of professional terminology, successful completion of the practical part of the course

Visual examination by WPS

Curriculum Approved: 01.12.2019

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